Case Study

"An unplanned launch delay costs £40 million per day."

Senior program stakeholder, large OEM

Maintain BoM completeness and accuracy between design release and initial build to avoid £40m per day cost of unplanned launch delays.

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Outcomes

BoM issues resolved

3,514 parts corrected

BoM issue resolution time

Launch delay cost

£40M/day

Direct cost saved

£1.6M

Engagement cost

£500k

With unplanned launch delays costing the client £40M per day, BoM completeness and accuracy between design release and initial build was critical. We embedded a specialist team of expert BoM analysts to complete final validation on the production Bill of Material prior to launch readiness.

Rapid release

Created a rapid release process to expedite BoM fixes and finance calculations, drastically reducing change throughput time while preserving change data quality
Owned authoring and approval of BoM fixes so engineers could focus on launch and spend more time on engineering activities

Service BoM accuracy

Developed a unique toolset and specialist feature complexity knowledge to drive consistent and accurate information across multiple programs
Checked service attribute elements in parallel to ensure a correct SBoM ahead of launch — rectifying elements often incorrectly applied by product development engineering, key to maximising on-the-road time for customers

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